Air conditioned seat and air conditioning apparatus for a ventilated seat

ABSTRACT

An air conditioned seat with a padded seat surface ( 4 ) and a padded backrest ( 8 ) and with a fan ( 16 ) arranged beneath the seat surface ( 4 ). The fan ( 16 ) is connected to an air distribution apparatus ( 20, 22 ) in the seat, and includes a flow region ( 31 ) that is open to the environment. The flow region ( 31 ) is located substantially on the side of the fan ( 16 ) facing the seat surface ( 4 ). The fan inlet ( 30 ) is further environmentally protected by a diffuser ( 36 ) located in the flow region ( 31 ) and forming a slit opening ( 40 ) between a top edge ( 38 ) of the diffuser ( 36 ) and an underside ( 28 ) of the seat.

CLAIM OF PRIORITY

This application is a continuation of U.S. patent application Ser. No. 10/738,485, filed on Dec. 17, 2003, now U.S. Pat. No. 7,201,441, issued on Apr. 10, 2007, which in turn claims priority to German Patent Application DE 102 59 648.4, filed on Dec. 18, 2002, all of which are incorporated by reference for all purposes.

TECHNICAL FIELD

The invention relates to a vehicle seat and, more particularly, concerns an air conditioned seat with a padded seat surface and backrest, and a fan arranged beneath the seat surface.

BACKGROUND OF THE INVENTION

Air conditioned seats are known from the automotive industry and aircraft construction. A customary arrangement consists of a seat provided with at least one device for the supply of air whose seat and backrest surfaces are each provided with air outlets or with an air-permeable fabric structure. The air supply device typically includes an axial flow fan arranged in the seat surface and one in the backrest surface, each of which draws in air from the environment and directs it through air ducts in the seat to the surfaces facing a person sitting in the seat.

U.S. Pat. No. 6,048,024 describes a ventilated seat that is equipped with a fan device beneath a seat surface and one in a backrest surface. Each of the fan devices draws air out of the seat through openings in the seat and backrest surfaces and discharges it to the environment. Both fan devices are designed as axial flow fans or as axial/radial flow fans.

A ventilation device for an air-conditioned seat is additionally known from DE 101 16 45 A1. In that case, an axial flow fan is provided on an underside of a seat surface that draws air from the environment and conveys it through channels in the seat cushion to air outlets of a seat surface.

The axial flow fan, in particular, that is located in the seat surface, generally projects downward from the underside of the seat and thus into a footwell of a rear seat passenger sitting behind the air conditioned seat. This axial flow fan must be provided with an additional cover to protect it from damage. Thus, there exists a need for an improved fan arrangement within a vehicle seat to make available an air supply device for an air conditioned seat, or an air conditioning apparatus for a ventilated seat, that is robust and reliably protected all around, and avoids the disadvantages of the prior art.

SUMMARY OF THE INVENTION

The present invention provides an air conditioned seat with a padded seat surface and padded backrest, with a fan arranged beneath the seat surface. The fan is connected to an air distribution apparatus in the seat and has a flow region that is open to the environment. The flow region is located substantially on the side of the fan facing the seat surface.

The disclosed embodiment is advantageous in that the fan drive is protected against the penetration of splashes and muddy water from the footwell of a rear seat passenger and also against damage from the rear seat passenger's feet. Moreover, the inlet opening of the fan is not visible and is tamperproof.

One embodiment of the invention provides a flexible bellows between the outlet opening of the radial flow fan and at least one air duct in the seat, permitting relative motion between the cushion and the fan caused by a person sitting or moving during vehicle operation. The underside of the seat can execute gentle vertical and horizontal motions while the fan itself preferably is rigidly anchored to a seat frame. At the same time, the flexible bellows serves to redirect the airflow by approximately 90 degrees from a horizontal direction to a vertical upward direction. The bellows preferably directs the flow of air into an air distribution structure in the seat surface, which may be connected by air ducts to air outlets or an air-permeable fabric of the seat surface if desired.

Another embodiment of the invention provides for a diffuser to be arranged around the air intake opening of the radial fan to guide the air that is drawn in. Between a top edge of the diffuser and the underside of the seat, there can be arranged a slit opening that can have a width of approximately 10 mm. This air guide improves the protection of the fan against blockage by objects or body parts penetrating from the footwell, and thus simultaneously provides very effective tamper-proofing from children at play or debris. The diffuser generally improves the protection of the fan drive from damage and from the penetration of water or moisture. Moreover, improved protection from penetration of large dust and dirt particles can also be achieved by this means, since the particles are substantially prevented from reaching the fan drive by a labyrinthine air guide due to the slit opening.

If desired, a dust or particle filter or a fine screen may be arranged between the slit opening and the air intake opening of the radial fan; this further protects the fan drive from the entry of foreign particles. To improve mechanical protection of the fan, its housing can be hermetically sealed with respect to the environment. The slit opening comprises the only opening to the outside, since the outlet opening is closed to the outside by means of the flexible bellows. The diffuser can also be rigidly connected to the housing which is sealed to the outside. The housing itself is firmly anchored to the seat and has a relatively robust structure for mechanical protection of the fan, protecting it from external damage.

Another alternative embodiment provides for an identical type radial fan to also be arranged in the backrest of the seat, which however preferably has an air guide that is covered with respect to the outside. Due to its visibility and the possibility of contact by a rear seat passenger, the backrest should in this case have a cover such that the air intake opening is arranged at a lower edge of the backrest facing the floor, for example. Moreover, a radial/axial fan may be used instead of a purely radial fan.

The air conditioned seat in accordance with the invention may be a vehicle seat or an airplane seat, for example.

The use of a radial fan as opposed to an axial fan makes possible a higher airflow, since a radial fan typically has a fan characteristic with a steeper pressure curve. Greater obstruction of the airflow system, for example by heavy passengers or dirty air ducts, causes less reduction in the airflow volume, and hence in system performance, with a radial fan.

The present invention itself, together with further objects and attendant advantages, will be best understood by reference to the following detailed description, taken in conjunction with the accompanying drawing.

BRIEF DESCRIPTION OF THE DRAWINGS

For a more complete understanding of this invention reference should now be had to the embodiments illustrated in greater detail in the accompanying figures and described below by way of examples of the invention wherein:

FIG. 1 is a schematic representation of an air conditioned seat according to one embodiment of the present invention, and

FIG. 2 is an air conditioning apparatus according to the invention for a ventilated seat.

DESCRIPTION OF THE PREFERRED EMBODIMENT(S)

In the following description, various operating parameters and components are disclosed for two exemplary embodiments. These specific parameters and components are included as examples and are not meant to be limiting.

FIG. 1 shows a schematic representation of an air conditioned seat 2 in accordance with one embodiment of the invention. The seat 2 includes an approximately horizontal seat surface 4 and a backrest 8 that is attached thereto in either a fixed or rotatable manner. For improved seating comfort, the seat surface 4 has a resilient seat cushion 6 and the backrest 8 has a resilient backrest cushion 10. In particular, the seat cushion 6 and backrest cushion 10 may be made of foam or the like. If desired, a spring core may also be provided in each of these. An underside 28 of the seat surface 4 is anchored to a floor—possibly in a sliding manner—by means of a seat frame by known methods and arrangements. Such a seat 2 in accordance with the invention may be used for example in a vehicle, such as a motor vehicle, or also in an airplane.

Provided on the rear side within the backrest 8 is an axial fan 14, which draws air from the environment and conveys it through a flexible bellows 34 to an air distribution structure 22. From there, the air is conveyed through air ducts 20 to regions near the surface of the backrest 8, where further regions may, for example, be provided with air distribution structures 22 through which the air is conveyed to air outlets 24 or to an air-permeable fabric 26. In the case of leather upholstery, in particular, air outlets 24 are typically used. Conversely, in the case of fabric upholstery, an air-permeable fabric 26 through which the air can pass to the outside is used on the surface of the backrest 8.

A similar air distribution structure 22 is provided in the seat surface 4. Here, too, several air ducts 20 are arranged within the seat cushion 6, through which air that has been drawn in by an air supply device is conveyed to the surface upon which a person can sit. In regions near the top of the seat surface 4, air distribution structures 22 are provided, each of which communicates with an air duct 20. Here, too, the air can pass to the outside, again through air outlets 24 or through an air-permeable fabric 26.

An air distribution structure 22 on the underside 28 of the seat surface 4 communicates at one upper surface 21 with the air ducts 20. At its lower surface 23, it opens into a flexible bellows 34, which establishes an air-carrying connection to an outlet opening 32 of the air supply device. In the example embodiment shown, the device to supply air to the seat surface 4 is a radial flow fan 16 with an outlet direction 32 approximately parallel to the top of the seat surface 4 and with an air intake opening 30 directed essentially toward the underside 28 of the seat surface 4. Thus, the flow region 31 is located between the fan 16 and the underside 28 of the seat surface 4.

Arranged around the air intake opening 30 is a diffuser 36 that is connected to the otherwise sealed housing 18 of the radial flow fan 16. The diffuser 36 opens out upward in a conical shape from the air intake opening 30 and provides a slit opening 40 between a top edge 38 and the underside 28 of the seat surface 4. The slit opening 40 preferably has a width that prevents the passage of relatively large particles. For example, the slit can be on the order of approximately 10 mm wide. If desired, the slit opening 40 may be equipped with a dust or particle filter 42, for example in the form of a fine-meshed fabric or the like (see FIG. 2). The housing 18 is preferably hermetically sealed and fastened to a seat pan or the seat frame (not shown), and thus has a secure anchoring to the seat 2. The bellows 34 permits motion of the outlet opening 32 relative to the air distribution structure 20 on the underside 28 of the seat surface 4.

FIG. 2 shows a schematic representation of an air conditioning apparatus according to an embodiment of the invention for a ventilated seat 2. The air conditioning apparatus corresponds essentially to the arrangement already described with regard to FIG. 1. Consequently, parts that are the same as in FIG. 1 are labeled with the same reference number and for the most part are not explained again. Unlike the arrangement in FIG. 1, a filter 42 or a screen that fills the slit opening 40 is provided between the top edge 38 of the diffuser 36 and the underside 28 of the seat surface 4. The diffuser 36 may have different sizes, as is indicated in FIGS. 1 and 2. FIG. 1 shows a relatively large diffuser 36, which extends over most of the underside 28 of the seat surface 4. FIG. 2 shows a smaller diffuser 36, which has roughly the same size as the housing 18 of the radial fan 16. Because of the arrangement according to the invention with the narrow slit opening 40 facing the underside 28 of the seat 2, however, a filter 42 or screen can be omitted, as a general rule.

The arrangement shown of the radial fan 16 in the air conditioned seat 2 has many advantages. The closed and mechanically robust housing 18 and the sturdy diffuser 36 connected thereto represent reliable protection from damage due to external influences. Since the radial fan is located in the footwell of a passenger sitting behind the seat 2, it can be damaged accidentally if its construction is not sufficiently sturdy. This is largely prevented by the robust design and the firm anchoring to the seat frame.

Furthermore, the arrangement of the slit opening directly beneath the underside 28 of the seat 2 provides protection from tampering and also represents a splashguard to prevent the penetration of moisture. In addition, protection from the penetration of particles and, in certain circumstances, from the penetration of dust can be assured. As a result of the air intake from above, a labyrinth-like air guide is produced that reliably prevents the penetration of particles, water or other environmental debris. The narrow width of the slit opening of approximately 10 mm, when the seat is occupied, represents protection against unintentional intervention. Moreover, protection against blockage is assured by the arrangement, since objects cannot reach the radial fan and tampering, for example by children at play, is nearly impossible, making the fan system potentially safer.

Preferably, ambient air is drawn in by the fan and blown into the seat. The fan can also be operated in the reverse direction, however. This would cause air to be drawn out from the seat and blown out beneath the seat. The arrangement described would distribute the exhaust airflow well. Objectionable, concentrated airflows would thus be avoided.

While the invention has been described in connection with one or more embodiments, it is to be understood that the specific mechanisms and techniques which have been described are merely illustrative of the principles of the invention, numerous modifications may be made to the methods and apparatus described without departing from the spirit and scope of the invention as defined by the appended claims. 

1. An air conditioned seat, comprising: a padded seat and a padded backrest, each having an occupant side and an underside; at least one first air distribution structure located on the underside of the padded seat or the padded backrest; at least one second air distribution structure located on the occupant side or adjacent to the occupant side of the padded seat or padded backrest, wherein the first and second air distribution structures are in fluid communication through one or more air ducts in the padded seat or padded backrest; a seat cover comprising a plurality of air outlets or comprising an air permeable fabric; at least one fan in fluid communication with the at least one first distribution structure through a bellows, wherein the fan is configured to push air through the first air distribution structure to the second air distribution structure via the one or more air ducts; and a diffuser that is connected to the at least one fan around an air intake opening of the fan, wherein the diffuser provides a slit opening located between a top edge of the diffuser and the underside of the padded seat or the padded backrest.
 2. The seat of claim 1 wherein the at least one second air distribution structure is attached to the seat cover, the padded seat or the padded backrest.
 3. The seat of claim 2 wherein a plurality of air ducts fluidly connects each of the first air distribution structures to their respective second air-distribution structures.
 4. The seat of claim 1 wherein the at least one second air distribution structure is attached to the one or more air ducts.
 5. The seat of claim 1 wherein both the padded seat and the padded backrest comprise at least one second air distribution structure on their occupant side.
 6. The seat of claim 5 further comprising at least one fan for each of the padded seat and the padded backrest.
 7. The seat of claim 1 wherein the slit opening has a width of about 10 mm when the seat is occupied.
 8. An air conditioned seat, comprising: a padded seat and a padded backrest, each having an occupant side and an underside; at least one first air distribution structure located on the underside of the padded seat or the padded backrest; at least one second air distribution structure located on the occupant side or adjacent to the occupant side of the padded seat or padded backrest, wherein the first and second air distribution structures are in fluid communication through one or more air ducts in the padded seat or padded backrest; a seat cover comprising a plurality of air outlets or comprising an air permeable fabric; at least one fan in fluid communication with the at least one first distribution structure through a bellows, wherein the fan is configured to pull air through the second air distribution structure to the first air distribution structure via the one or more air ducts; and a diffuser that is connected to the at least one fan around an air outlet opening of the fan, wherein the diffuser provides a slit opening located between a top edge of the diffuser and the underside of the padded seat or the padded backrest.
 9. The seat of claim 8 wherein the at least one second air distribution structure is attached to the seat cover, the padded seat or the padded backrest.
 10. The seat of claim 9 wherein a plurality of air ducts fluidly connects each of the first air distribution structures to their respective second air distribution structures.
 11. The seat of claim 8 wherein the at least one second air distribution structure is attached to the one or more air ducts.
 12. The seat of claim 8 wherein both the padded seat and the padded backrest comprise at least one second air distribution structure on their occupant side.
 13. The seat of claim 12 further comprising at least one fan for each of the padded seat and the padded backrest.
 14. The seat of claim 8 wherein the slit opening has a width of about 10 mm when the seat is occupied.
 15. An air conditioned seat, comprising: a padded seat and a padded backrest, each having an occupant side and an underside; at least one first air distribution structure located on the underside of the padded seat or the padded backrest; at least one second air distribution structure located on the occupant side or adjacent to the occupant side of the seat or backrest, wherein the first and second air distribution structures are in fluid communication through one or more air ducts in the seat or backrest; a seat cover comprising a plurality of air outlets or comprising an air permeable fabric; at least one fan in fluid communication with the at least one first distribution structure through a bellows, wherein the fan comprises a diffuser with an air intake opening that is directed toward the underside of the padded seat or backrest and an outlet opening aimed approximately parallel to the underside of the padded seat or backrest, and wherein the fan is configured to push air through the first air distribution structure to the second air distribution structure via the one or more air ducts. 